Asphalt and Concrete Milling & Reclamation Company in Texas

What Is Asphalt or Concrete Milling?

Asphalt milling is a reliable, efficient method for resurfacing pavement. Asphalt milling companies like Alpha Paving offer this process as an alternative to full-scale excavation.

Asphalt milling is the removal and recycling of a paved surface’s top layer. This process increases the pavement’s durability and addresses existing issues, such as potholes and cracks. The result is a level, reinvigorated surface that reduces your repair costs, improves stormwater drainage, and speeds up the resurfacing process.

How Does Asphalt Milling Work?

The Milling Process

Asphalt milling removes the top layer of a paved surface and recycles this material for future use. Once the top layer is removed, the remaining asphalt is prepped for resurfacing. New pavement is then installed on top of the base, creating a stable, long-lasting surface.

Types of Milling Equipment

Milling machines, also known as ‘cold planers,’ are the main pieces of equipment used by asphalt milling contractors. The main function of these machines is to remove the top asphalt layer. The removed asphalt is known as reclaimed asphalt pavement (RAP).

Partial Milling Vs. Full Depth Milling

Partial milling removes no more than 2 inches of asphalt. This keeps the binder asphalt layer intact. Full depth milling removes 3 to 5 inches of an asphalt surface, including binder asphalt. Partial milling is less time-consuming and more cost-effective than full depth milling, but full depth milling may be required to fix severely damaged asphalt.

When Is Asphalt Milling Needed?

Asphalt surfaces that are thoroughly cracked, full of potholes, worn down, or at an incorrect elevation can be fixed by asphalt milling contractors like Alpha Paving. Milling is typically a part of the general asphalt resurfacing process, grinding down damaged material to prepare for new pavement on top.

Full-scale replacement and excavation are not always necessary, making asphalt milling a quicker, cost-effective alternative. Excavation is a lengthy process often used to address issues affecting pavement’s base layers and subsurface.

Common Applications of Asphalt Milling

Asphalt milling is a widely used method for strengthening pavement and removing blemishes like potholes. Asphalt milling has various applications, but most property owners choose it for projects requiring cost-effectiveness, efficiency, and high-quality work.

Roads and Highways: Asphalt milling is a quick and effective way to remove damaged road segments, fix elevation issues, and ensure smoother rides for all.

Parking Lots: Milling will ensure your parking lot is safe for cars and pedestrians.

Driveways: Many homeowners choose to have their driveways and paved surfaces milled.

Airport Runways and Taxiways: Runways and taxiways must be at an even elevation. The asphalt milling process will ensure smooth travel across the board.

Industrial and Warehouse Facilities: Industrial facilities require even surfaces and proper drainage systems to function properly. Asphalt and concrete millings will keep your facility running smoothly.

Municipal and Government Projects: Asphalt milling combines cost-effectiveness with quality. This benefits taxpayers’ budgets and commutes.

Our Milling Process in Texas

Preparation

We clear the area of obstructions, clean the surface, and assess the condition of the existing pavement.

Milling

Utilizing specialized equipment, we remove the top layer of asphalt. Our milling machine pulverizes the damaged asphalt to repurpose it for the new layer.

Surface Repair

We perform necessary repairs to establish a robust foundation for fresh asphalt.

Application

We pour hot asphalt onto the prepared subgrade, using precise compression techniques to achieve a seamless finish.

Finishing & Marking

We add finishing touches such as line striping and road markings to enhance functionality and visibility.

What Is Asphalt or Concrete Reclamation?

Reclamation strengthens the foundation for a new asphalt or concrete layer, offering enhanced durability. Unlike methods that involve the complete excavation and removal of damaged pavement, reclamation is faster and more cost-effective. This process recycles the existing materials, blending them with new aggregates to create a robust base for the new surface. By doing so, reclamation not only extends the lifespan of your pavement but also provides an environmentally friendly and practical solution for pavement repairs.

The Reclamation Process

Grind & Blend

We grind and blend the material with soil and aggregates to make the foundation more durable for fresh asphalt.

Stabilization

We add stabilizing materials into the blended asphalt to strengthen it and help it settle on the underlying soil.

Compacting & Grading

After we spread stabilizers throughout the asphalt blend, we compact and grade it. Proper compaction and grading make a surface dense and reliable, allowing for proper drainage.

Asphalt Overlay

We complete the asphalt reclamation process by placing a new asphalt layer over the reclaimed base.

Key Benefits About Milling & Reclamation

Leading Causes of Pavement Deterioration

Asphalt deteriorates for many reasons, including:

Improper pavement thickness
Excess traffic weight load
Insufficient water drainage
Oil and gas spots
Inadequate or total lack of maintenance
Extreme climate changes
Natural ground movement

Why Choose Alpha Paving?

Alpha Paving is Austin, Dallas-Fort Worth, and Houston’s trusted asphalt milling company. Our experience and expertise in asphalt maintenance have earned us the “City of Austin Small Business of the Year” award, in addition to other certifications and partnerships.

We are a people-first company, using high-quality materials and equipment to ensure the job is always done right. Our team combines hard work with innovation, partnering with Pave America to expand our service offerings and create solutions that work best for you.

Contact the Milling Pros at Alpha Paving Today!

Alpha Paving works with you to create durable, long-lasting surfaces on an affordable budget. In an industry full of poor customer service, we stand out as a solution to this issue. We’d love to help with your next asphalt milling project, so contact us today.